Australian Steel Excellence Awards 2024

Dynamic Steel Frame Wins the 2024 Australian Steel Excellence Award for Most Innovative Cold-Formed Steel Building

Dynamic Steel Frame is thrilled to announce our recent achievement at the 2024 Australian Steel Excellence Awards, where we proudly took home the award for Most Innovative Cold-Formed Steel Building for our work on the KFC Dandenong project. This recognition highlights our pioneering approach to integrating light gauge and structural steel, enabling us to deliver a highly efficient, resilient, and durable solution for a fast-paced commercial environment.

A New Standard for Innovation in Steel Framing

The KFC Dandenong project is more than just a successful restaurant build; it’s a testament to what’s possible when cutting-edge technology and smart design come together. By combining light gauge steel with structural steel elements, we were able to design a versatile framework that leveraged the benefits of both materials:

Using cold-formed steel was crucial to the project’s success. It allowed us to design a frame that is:

  • Enhanced strength and flexibility – The combination of light gauge and structural steel allowed us to provide a robust yet flexible framework, enabling quick assembly without compromising durability.
  • Precision engineering – Advanced manufacturing processes, including BIM (Building Information Modeling) and precision roll-forming, ensured that every element fit seamlessly for faster installation.
  • Sustainability – Cold-formed steel minimises material waste, helping to create an environmentally conscious solution that also reduces long-term maintenance needs.

Why KFC Dandenong Stands Out

By blending the durability of structural steel with the adaptability of light gauge steel, we were able to meet both structural and design requirements, making this project both time-efficient and structurally sound. The integration of these steel types optimised the building process and allowed us to meet the client’s needs quickly without sacrificing quality or resilience.

Steel Excellence Award - Innovative Cold Formed Steel Building

Project Team

Dynamic Steel Frame ~ Steel Frame Manufacturer

AMS Construction ~ Head Contractor

BDAI ~ Architect

Celebrating Success

Winning the Most Innovative Cold-Formed Steel Building award is an achievement that highlights our commitment to innovative building solutions and effective use of materials. This award reinforces our mission to continue setting standards in steel framing technology, delivering versatile and sustainable options for projects across Victoria.

As we celebrate this accomplishment, Dynamic Steel Frame looks forward to continuing our work with clients who seek high-quality, integrated framing solutions for their commercial and residential builds.

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au

Protected: Blending Modern Living with Timeless Elegance

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Dynamic Steel Frame’s “Factory in a Can” Shines on The Block 2024

This year’s Block, set on beautiful Phillip Island, has been nothing short of extraordinary. The team at Dynamic Steel Frame is thrilled to have played a key role in the construction journey once again. Partnering with TRUECORE® steel on The Block has always been an exciting endeavour for us, allowing us to showcase our innovative capabilities. This year, we introduced our “Factory in a Can” concept—a revolutionary approach to on-site steel framing.

What is the “Factory in a Can”?

Our “Factory in a Can” is a mobile, fully equipped shipping container with a singular Framecad Rollformer. Bringing the precision and efficiency of off-site manufacturing directly to the construction site. This approach eliminates the logistical challenges of transporting large steel frames. Significantly reducing freight costs and travel times to remote locations like Phillip Island. This system is particularly advantageous for large-scale projects like The Block, where timelines are tight, and quality is paramount.

Collaboration with TRUECORE® Steel

This year, our partnership with TRUECORE® steel has taken our contribution to The Block to the next level. Known for its durability, precision, and resistance to termites and fire this product is the backbone of these spectacular homes. By leveraging Australian-made TRUECORE® steel we can ensure that each frame is perfectly suited to the design specifications. Additionally, it meets the highest standards of structural integrity and sustainability.

You can learn more about the benefits of TRUECORE® steel on their website.

Efficiency and Precision On-Site

The ability to produce frames on-site has dramatically increased the efficiency of the build process on The Block this year. By minimising delays associated with transportation and allowing for immediate adjustments. The “Factory in a Can” ensures that the framing process keeps pace with the fast-moving nature of the show. Moreover, this innovative approach has been instrumental in helping the contestants stay on schedule while delivering high-quality, durable homes.

Peter Blythe and Scott Cam assemble wall frames for House 3.

A Glimpse into the Future of Construction

Dynamic Steel Frame’s involvement in The Block with our “Factory in a Can” is a glimpse into the future of construction. This approach not only highlights the efficiency and adaptability of on-site steel frame manufacturing but also underscores the importance of using premium materials like TRUECORE® steel. The combination of advanced technology and top-tier materials ensures that every home on The Block is built to last.

As the season progresses, we look forward to seeing how our steel frames, crafted with precision and care, contribute to the stunning final results. Stay tuned for more updates on our involvement in The Block and how Dynamic Steel Frame continues to revolutionise the construction industry.

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au

Innovative Architectural Designs Achieved with Light Gauge Steel

Jolimont Street, East Melbourne

Flexibility in Design

One of the most compelling reasons architects favor light gauge steel is its exceptional flexibility. Unlike traditional materials, light gauge steel can be easily shaped and customised to meet the specific needs of a project. This adaptability allows for the creation of complex geometries and intricate designs that would be challenging or impossible with other materials. Architects can push the boundaries of creativity, designing curved walls, unconventional angles, and expansive open spaces with ease.

Strength and Durability

Despite its lightweight nature, light gauge steel is incredibly strong and durable. It offers a high strength-to-weight ratio, making it an ideal choice for structures that require both resilience and flexibility. This strength ensures that buildings can withstand environmental stresses, such as high winds and seismic activity, while maintaining their architectural integrity. For instance, the use of light gauge steel in high-rise buildings allows for the creation of slender, elegant structures without compromising on stability or safety.

Speed and Efficiency

The use of light gauge steel also significantly speeds up the construction process. Components are prefabricated off-site to precise specifications, which minimises on-site labor and reduces construction timelines. This efficiency is particularly beneficial for complex architectural designs that require meticulous assembly. Prefabrication ensures that each piece fits perfectly, reducing the likelihood of errors and ensuring a smoother construction process.

Morwell Gov Hub - Architectural Facade design
Morwell Government Hub – Facade

The integration of light gauge steel in architectural design represents a significant advancement in the construction industry. Its flexibility, strength, efficiency, and sustainability make it a preferred choice for innovative architectural projects. As architects continue to explore the possibilities of light gauge steel, we can expect to see even more groundbreaking designs that redefine the boundaries of modern construction.

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au

KFC Dandenong – Cheltenham Rd, Dandenong

KFC Dandenong stands as a testament to innovation and efficiency in modern construction. Located in Dandenong, Victoria, this project represents a pioneering approach to fast-food restaurant design. Integrating both light gauge steel and structural steel to create a durable structure and achieve architectural excellence.

At the heart of this project is the adoption of Truecore light gauge steel framing. A lightweight yet robust material that offers numerous benefits over traditional building materials. Light gauge steel is known for its strength, versatility, and sustainability, making it an ideal choice for commercial construction projects like KFC Dandenong. Complementing the light gauge steel framing, structural steel elements provide essential support and stability to the building structure. Engineered for strength and durability, structural steel enhances the overall structural integrity of the restaurant. This ensures its longevity and resilience against environmental factors.

Cheltenham Road, Dandenong – Drone Flight 06/09/2023

Advantages of light gauge steel for commercial projects

One of the key advantages of light gauge steel framing is its speed of construction. Unlike traditional building methods that often require extensive on-site fabrication, light gauge steel components are prefabricated off-site to precise specifications. This off-site fabrication process allows for faster assembly on-site, reducing construction timelines and minimising disruptions to surrounding areas. Additionally, Building Information Modelling (BIM) technology played a crucial role in the planning and coordination of these complex steel structures, ensuring seamless integration and efficient construction processes.

Sketchfab render (BIM) of KFC Dandenong

Integration of light gauge and structural steel

The integration of light gauge steel and structural steel allows for unparalleled design flexibility, enabling architects and designers to realise their vision while meeting stringent structural requirements. In the case of the KFC Dandenong project, this combination of materials facilitated the incorporation of modern design elements, creating a visually striking and contemporary restaurant that stands out in its surroundings.

Moreover, the use of light gauge steel and structural steel underscores the project’s commitment to sustainability. Both materials are recyclable and contribute to reducing the project’s environmental footprint, aligning with contemporary construction practices that prioritise eco-friendly solutions.

Finished Build – KFC Dandenong

The KFC Dandenong project exemplifies the successful integration of light gauge steel and structural steel in commercial construction. By leveraging the unique strengths of these materials and utilising BIM technology, the project demonstrates how modern construction techniques can deliver high-quality, visually stunning buildings in a cost-effective and efficient manner. Achieving structural excellence, architectural innovation, and environmental sustainability in harmony.

Light Gauge Steel Manufacturer Dynamic Steel Frame

Head Contractor AMS Constructions

Architect – BDAI

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au

Revolutionising Compact Living – The rise of light gauge steel in tiny house construction

In recent years, the concept of compact living has captured the imagination of individuals seeking a simpler, more sustainable way of living. Tiny houses, have become a popular choice for those who prioritise minimalism, affordability, and environmental sustainability. Whilst traditional building materials have long been associated with tiny house construction, the versatility and durability of light gauge steel is reshaping the landscape of compact living.

The Strength of Truecore Steel

At the core of lies the inherent strength of TRUECORE® steel. Unlike traditional wood framing, light gauge steel offers superior durability and resilience. It’s resistance to pests, fire, and decay makes TRUECORE® steel an ideal choice for constructing tiny houses that are not only aesthetically pleasing but also built to withstand the test of time.

Design Freedom and Precision

One of the key advantages of light gauge steel in tiny house construction is the design flexibility it provides. With precise 3D modeling technology, architects and builders can create intricate and innovative designs that maximize space utilisation. The precision of light gauge steel allows for tight tolerances, ensuring a seamless fit and finish.

Sustainable Building Practices

Light gauge steel’s eco-friendly characteristics make it a frontrunner in the quest for sustainable building practices. Made from recycled material and fully recyclable at the end of its life cycle, light gauge steel minimises environmental impact. Additionally, its longevity and resistance to wear reduce the need for frequent maintenance or replacements, further contributing to sustainable living.

Thermal Efficiency

Beyond its structural advantages, light gauge steel provides excellent thermal efficiency. This is crucial for maintaining a comfortable living environment in tiny homes. With proper insulation, light gauge steel structures can significantly reduce energy consumption, making them an energy-efficient choice.

Efficient Construction Process

The efficiency of constructing tiny houses with light gauge steel is undeniable. The lightweight nature of the material facilitates quicker assembly, translating into shorter construction times. This not only reduces labor costs but also allows homeowners to move into their tiny abodes much sooner.

The Future of Tiny Living

As the tiny house movement continues to gain momentum, the role of light gauge steel in shaping the future of compact living cannot be ignored. It’s unique combination of strength, design flexibility, sustainability, and efficiency positions light gauge steel as a frontrunner in the evolution of tiny house construction.

Tiny house frame produced and installed by DSF's Production team in only 4 hours
Tiny house frame produced and installed by DSF’s Production team in only 4 hours

In summary, the rise of light gauge steel in the construction of tiny houses represents a pivotal milestone in the exploration of innovative and sustainable living solutions. Additionally, with the increasing desire for small, environmentally friendly homes, TRUECORE® steel’s light gauge steel stands as a beacon of durability and design excellence.

Contact the team at Dynamic Steel Frame today! And turn your tiny house dream into a reality.

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au

The year that was 2023!

As another year comes to a close and we get ready for the year to follow, let’s look back on the highlights from 2023.

Projects

This past year we have yet again completed a wide array of projects. From large townhouse developments through to high-end residential and commercial builds.

Some of the townhouse developments completed include

Project Bordeaux

Dynamic Steel frame provided both light gauge and structural steel for Project Bordeaux by Elation Homes. A high-end build on Neville street, Bentleigh.

This build showcases the advantages of using light gauge steel in high-end projects, specifically referring to the undeniably straight walls, magnificent curved details and large open spaces.

Latest Innovation

This year Dynamic Steel Frame introduced a new product to the light gauge steel industry. Hyperspan™ systems, a lighweight beam and flooring system developed to replace bulky structural steel. Hyperspan’s strength to weight ratio is second to none.

Hyperspan™ has become a popular framing choice on high volume townhouse sites. Many builders favour the efficiency an durability that technology guarantees.

Hyperspan flooring system
Hyperspan™ flooring system installed on-site for a new
townhouse development in Williamstown

“The feedback from our clients and installers has been extremely positive. The desired effect of increased on-site productivity, production speeds and reduced raw material usage has been achieved.”

Peter Blythe – Managing Director

Awards

In August managing director Peter Blythe and the team at Dynamic Steel Frame were recognised for our ongoing dedication and involvement in the light gauge steel manufacturing industry, at the 21st Victorian Manufacturing Hall of Fame Awards gala dinner.

Although Dynamic Steel Frame didn’t take out the first prize, being top three in the state amongst some pretty tough competition is something to be proud of.

Peter Blythe and some of the team from Dynamic Steel Frame

“As a business owner, I’m incredibly proud of our team, who perform at the top of their game day in, day out. Watching their development is a constant source of pride and motivation for me, and it’s incredibly rewarding to see how far we have come in just 11 years”

Peter Blythe – Managing Director

Australia’s Favourite Renovation Show

Season 19 of Australia’s favourite renovation show, managing director Peter Blythe returned with TRUECORE® steel for this years retro renovations on Charming Street, Hampton.

Framing the studio and second storey additions with TRUECORE® steel and assisting contestants in utilising TRUECORE® steel throughout the building process.

This year was all about the curves. Curves over beds, curved air conditioning ductwork & coved ceilings. Creating these architectural additions in light gauge steel ensures that the lines are laser straight.

Peter Blythe seen on the block explaining adjustable noggins to the contestants of house 3

Trade Night

In September, Dynamic Steel Frame and Ideal Fasteners held a trade night in conjunction with TRUECORE® steel and NASH to introduce our latest technologies and innovations to the light gauge industry.

Showcasing our recently produced brick piers for a façade project with Cobild, BIM 3D models and our latest innovation Hyperspan™.

This night was a great opportunity for clients to see how utilising these new products in their next build can take their projects to the next level.

The team at Dynamic Steel Frame would like to thank all of our clients, friends and supporters for another fantastic year. We are excited to see what 2024 has install for us all, and cant wait for the incredible projects ahead.

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au

The year of the curve

We are always mentioning the benefits of light gauge steel being Lighter. Straighter. Better. But, we don’t often mention the amazing curves that can be achieved.

This year we have seen builders utilise light gauge steel for these amazing curves more that ever!

From curved walls to, ceilings and facades the team at Dynamic Steel Frame are all over it.

Curved Wall Frames

Curved walls have made a comeback. When it comes to curved walls not many people believe that light gauge steel can be utilised to create this stunning architectural statement. However, we make this possible because of the flexibility of the design software and the accuracy of the manufacturing process.

Curves are easy to achieve with light gauge steel as we design them in the software. Segmenting the openings giving the plasterers or joiners somewhere to attach their joinery to. The design software and the machinery create the geometry for everything else to sit on and that’s why our curves are so precise.

Coved Ceilings

House 2 on this years “The Block” television series had a stunning coved ceiling . We created this coved ceiling by hanging TRUECORE® steel trusses from the underside of the ceiling, and plastered around it. The advantage of using steel for this ceiling was that the lines between the curves were laser straight. This ceiling is perfect!

Curve ceiling
Light gauge steel beams to create straight lines between each curve.

Curved Facade’s

We recently created some magnificent curved facades and balustrades for a project on Dover Street, Cremorne for Cobild. Prefabricated with precision, this project showcases the design versatility of LGS framing made from TRUECORE® steel.

If you are looking to use light gauge steel framing made from TRUECORE® steel for your next project, contact the team at Dynamic Steel Frame to get your project underway.

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au

An Innovative Approach to Light Gauge Steel Framing

Dynamic Steel Frame was founded when managing director Peter Blythe identified a gap in the market for light gauge steel. Although there were some companies stick building facades from purlins, or turning bulk stud into prefabricated walls, nobody had yet made headway using the worlds’ best next gen (at the time) automated rollformers from FRAMECAD.

There was demand for the product but a distinct lack in production capacity.

Over the last decade our team have pioneered innovative solutions in light gauge steel frame manufacturing in every segment of the market starting with the first apartment top story, the first prefabricated balustrade, the first laser cut and repeatable curves, the first tiny house and many other firsts. As pioneers, many of these innovations are imitated and copied by others today.

Utilising technology in ways that no one has before, in order to streamline construction and on site works, we have pushed the boundaries of what people believe possible in light gauge steel.

We work with our clients to understand the problems and then invent ways to solve them. It’s a collaborative approach between stakeholders in the construction process, involving many different team members in the design process, ensures it is at the heart what we do.  

Dynamic Steel Frame are constantly brainstorming more effective ways to achieve our desired outcome. This being a daily practice, driving not just short term innovation to a singular end but a push for continued adaptation and advancement within the company and industry.

Creating complex award-winning designs using our innovative, cutting-edge technologies, the company has driven industry development and played a major role in the evolution of consumer embracement of using light gauge steel in the building process.

Trade Night

September 14th 2023, Dynamic Steel Frame and Ideal Fasteners held a trade night in conjunction with Truecore Steel and NASH – National Association of Steel Framed Houses to introduce our latest technologies and innovations to the light gauge steel industry.

Peter and the team showcased the future of brickwork. With these prefabricated brick piers created with Melbourne Masonry for a façade project with Cobild Constructions on Dover Street, Cremorne.

We also demonstrated our detailing and BIM process first hand. Clients had the opportunity to watch our head detailer in action. We love to showcase our BIM 3D models, as it truly brings each project to life, and allows the builder to review their project before the steel frames are fabricated. These BIM models also allow the detailer and client to understand what works and what doesn’t, prior to the frames getting on-site, drastically reducing the chance of on-site errors.

When the frames arrive on site, the 3D models bring an advantage in terms of visualisation and helps the installer better understand the overall project as you can see exactly where things will be connected and all the service holes allowed, lessening the chance of issues with the frames once they are erect on site.

Our latest innovation

The Hyperspan™ systems. A new flooring and beam system developed by Dynamic Steel Frame to solve a multitude of issues. The timber shortage, the speed of joist production and installation on site and LVL beam shortage. 

Made from TRUECORE® steel our Hyperspan™ strength to weight ratio is second to none.

Hyperspan flooring system, Dynamic Steel Frame's latest innovative technology
Hyperspan™ flooring system installed on-site for a new
townhouse development in Williamstown

Hyperspan™ has filled the holes in the market and decreased cost, increased site productivity and lessened our environmental impact.

“The feedback from our clients and installers has been extremely positive. The desired effect of increased on-site productivity, production speeds and reduced raw material usage has been achieved.”

Peter Blythe – Managing Director

Our manufacturing and design team work very closely to continue to innovate and improve the experience for clients. Whether that is time saving, cost saving or turning their architectural intent into a structural reality.

Our companies shared mindset has contributed to our success and reputation in the industry. We are a company who can achieve the goals in an effective and precise manor. Winning three awards now for innovation we strive to ensure this is our top goal across the company.

If you are after a team to innovate your next project

Lighter. Straighter. Better.

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au

Project Bordeaux – Neville St, Bentleigh

Dynamic Steel Frame provided both light gauge steel and structural steel to Project Bordeaux, By Elation Homes.

As this project comes to a close, managing director Peter Blythe chats with Elation Homes CEO, Brenton Woods about their experience using light gauge steel.

Benefits to using light gauge steel framing

Project Bordeaux showcases the advantages of using light gauge steel in high-end projects. Specifically referring to the undeniably straight walls, magnificent curved details and large open spaces.

Brenton and the team at Elation Homes have noticed a vast difference in the quality of their builds since switching to light gauge steel. “When we put traditional timber framing in, it might have been straight at the start. But by the time we got through the build process, we were having to fix things on the frames because they had warped or twist”

Steel is an inorganic compound, it doesn’t move overtime. Consequently you get no warping, twisting or bowing.

Our steel frames are manufactured using the most advanced framing system currently available in the world. We combine superior design and engineering software with automated roll formers to produce steel framing with the strength and performance which is unmatched by conventional timber framing systems.

“One of the beautiful parts about light gauge steel is it really is laser straight”

Peter Blythe – Managing Director

Digital twin approach

Dynamic Steel Frame’s digital twin approach assists with drastically reducing the chance of on-site errors.

Once the client is able to see a 3D model of their project, they can ensure they have allowed for things such as plumbing voids and duct runs.

“Transferring from traditional framing to light gauge steel has made us better builders” says Brenton. “We had to become more organised at the start of the job, and working with Dynamic Steel Frame, getting the 3D twin makes it a lot easier. We spend more time at the start getting things right, but what that translates to is far less time trying to sort out issues once its on site.”

Working with the detailer and going through each stage of the design process aids in identifying any challenges that may arise at the beginning of the project. Ensuring that a solution is made prior to frames being manufactured. Undoubtedly making on-site work hassle free.

“It is certainly a lot easier to make amendments with a keyboard and a mouse, rather than angle grinders, drills and saws”

Peter Blythe – Managing Director

For a high-end product that will endure as a lasting piece of architectural excellence, you can’t beat a light gauge steel frame made from TRUECORE Steel®.

Contact the team today for a quote

Phone: 03 9701 7342
Email: sales@dynamicsteelframe.com.au